Card Production

Plastic Card Production

Our World-class and purpose built card manufacturing plant has the capacity to produce 80 million cards per year, all of which are manufactured to meet the exacting ISO standards set out for banking cards.  The 20,000 sq ft. facility currently operates a 2 shift pattern, with flexibility to switch to 24 hour operation during peak periods.

In addition to card production, amenities such as secure on-site warehousing and the ability to add magnetic strips, signature panels, metallic and special inks, key fobs, matt/gloss lamination and surface finishes such as spot UV and foil print mean we have complete control over the quality of your printed cards from start to finish.

Litho

Utilising the KBA GENIUS 52UV waterless sheet fed offset press with UV curing technology, complements our passion to ensure all materials and processes are as environmentally sound as possible, whilst guaranteeing exceptional printing performance every time.  Minimal dot gain produces extremely fine detailed print (micro print), whilst the 5 colour units provide flexibility to print CMYK, Pantones and specialist ‘invisible’ UV security inks.

Screen

Our Svecia silk screen press with air tunnel and IR drying, UV drying and autopile is compatible with a huge choice of inks including metallic, glitter, fluorescent, signature panels, specialist surface finishes such as spot UV gloss on matt. A range of different meshes are available allowing the flow of ink to be regulated for fine detail.

Finishing

Widely regarded as ‘industry leading’ and built to meet the needs of modern plastic card production, our range of Oasys finishing equipment includes an auto collator system, twin stack laminator, automatic card punch and progression punch for key fobs and non-standard sizes.

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